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熱噴涂設備-噴鋅機-噴鋁機

 

噴塑專用設備全系列

熱噴漆儀器(噴鋅機,噴鋁機,噴鋅鋁和金機)型號

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴塑類別歷程:以這種電熱鍋爐將噴塑涂料(橡膠線或粉材)加水,熱膨脹的涂料組成熔融或半熔融程序的顆粒,這一些顆粒以壓縮成大氣為推力以一段的速度快沖擊力并沉積物在基表皮面上方,組成具一段優點的噴塑層。

·以給出供熱系統的各個,可劃分成焚燒法和電加熱法。兩者有焚燒火花噴砂工藝、著火噴砂工藝及極速火花噴砂工藝(HVOF);后一個包含焊弧噴砂及等陰陽陽亞鐵離子噴砂(又分過熱蒸汽等陰陽陽亞鐵離子噴砂與水穩等陰陽陽亞鐵離子噴砂)。噴砂技術對納米涂層制造必要危害的是噴砂溫度(苛刻的說,是溶滴的影響基表淺面時的溫度)和溶滴的影響表面能的高速度。

·斯特爾熱噴塑工藝程序重要使用電力鐵塔、燈桿、鋼箱梁、水閘們、運輸船只等形式件大界面積長效機制防水及造紙廠烘缸、刷輥、曲軸等零件的界面破損的噴塑工藝修整,還適使用電感、電瓷領域的參比電極噴塑工藝等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

金屬涂層工作 Coating function

法律規定瑞典F.N.LONGO對熱噴砂鋁層的等級分類工藝,鋁層按功用可構成:

1、耐損傷損金屬鍍層。包涵抗黏著損傷、表面上勞累損傷金屬鍍層和耐沖濁金屬鍍層。這之中非常情形也有抗高濕(<538C)輪胎磨損和抗常溫(538~843C)損傷鍍層之分。

2、耐高溫環境抗硫化鋁層。這鋁層屬于高溫環境具體步驟(中間有硫化節日氣氛、蝕化性甲烷氣體、大于843℃的沖蝕及熱障)和熔融合金的時候(這里面有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所適用的表層。

3、抗大方得體磅礴和浸漬的的結垢涂覆。大方得體磅礴的的結垢屬于工業品熱場、鹽性熱場、田野熱場等產生的的的結垢;浸漬的的結垢屬于直飲惠陽、非直飲惠陽、熱惠陽、氯化鈉、普通機械和食品廠代加工等產生的的的結垢。

4、電導和電阻器功率金屬鋁層。宜種金屬鋁層采用電導、電阻器功率和禁掉。

5、還原長寬耐磨涂覆。這耐磨涂覆適用于鐵基(可切銷與可切削的碳鋼板和耐蝕鋼)和彩色廢金屬(鎳、鈷、銅、鋁、鈦及你們的各種合金)成品。

6、自動化設備零配件齒隙管控鋁層。此種鋁層可磨。

7、耐物理上浸蝕涂膜。物理上浸蝕有一些酸、堿、鹽,一些硅酸物和一些有機無機化學物理上物質的浸蝕。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴漆設施一系列

的產品特色 Product features

快速路電孤焊接靜電粉末噴涂料機不是我平臺制造技術建設的那種軟件。它是以電帶來電孤焊接為熱力,將黑色彩石絲融解,以壓縮視頻自然空氣來吸霧及待冷卻,將需靜電粉末噴涂料用黑色彩石絲吹成微細科粒,快速路噴向過程預清理工件表面上表面上,取得夢想金屬涂層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適于時間范圍 Applicable scope

1. 塔桿、關鍵點、水水利閘門、國際船舶等鋼架結構類型噴鋅噴鋁防腐涂料。

2. 制紙烘缸、印刷版輥、曲軸等部件外觀摩擦的靜電噴涂清理。

3. 電容(電容器)、電瓷行業中的電極片噴涂料等。

4. 電爐四管、制粉系統(新風機水輪及蝸殼)、滾桶、烘缸、軸類、沖壓模具等防磨防潮噴砂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機材質Model

STR-400

STR-400A

STR-250-D

輸出電流電壓Input voltage

3相AC380V、50Hz

額定值傷害額定功率Rated output power

18kw

13kw

7kw

額定負載交流電Rated current

400A

300A

250A

打印輸出電壓電流Output voltage

21~45V

18~42V

14~36V

 

短路電流率Load rate

60%

電壓值調節器級數Voltage regulation series

粗、細調各3檔、共9檔

內部空間尺碼Envelop dimensions

600×460×850

權重Weight

215kg

195kg

140kg

隔絕等級分類Insulation class

E

 

一般能力參數值 Main technical parameters

噴塑建筑材料

Spray materials

數據線直勁

Wire diameter(mm)

較為常用業務電流大小

Common working current(A)

輕載交流電壓

load voltage(V)

應用氣流帽內徑

Choose air hat caliber(mm)

涂裝的效率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲Copper wire

2.0

150-200

35-40

7-8

18

高合金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹不銹鋼304絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫錳鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套主主設備由極速電孤噴槍、電孤噴砂供電構造。另需相互配套主主設備:的空汽縮減機、的自然空氣空氣濾芯器、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣氛壓差

Air pressure

輸出外接電源

Input power

輸送熱效率

Output power

傳輸滿載工作電壓

Load voltage output

開關電源凈重

Power weight

校準電流電壓

Adjusting voltage

>0.5Mpa

380V(相電壓)50HZ

16KW

18-44V

178kg

0-24V

 

所采用合二為一式電控系統氣、電觸點開關,運行更有利,可實現了長相應登高活動。

阿爾法粒子飛行器加速度達420m/s以上內容。

支承熱空氣線速度達600m/s。

鋁層的堆積率高于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍克重

Gun weight

環境阻力

Air pressure

環境能量需求量

Air consumption

送絲引力場

Send silk gravity

控速范圍圖

Speed range

進入的電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無級變速調速器

≤24V(直流電壓)

 

靜電粉末噴涂裝備題材

1、電弧焊接噴砂機其主要適用于鋼結構材料設計的大建筑面積防潮及受損或制作錯誤的零件外表復原和光催化原理電解電容導電涂覆等。

2、關鍵噴塑食材:鋅、鋁等。

3、可根據差異工況法前提的制造需求,該焊弧噴槍可比較固定在數控車床上對方式的大鑄件采取靜電噴涂。

4、適用于拉式弧光噴槍,推式弧光噴槍也導致用。

5、該電源適配器將噴槍工作調節、送絲調壓、空氣濾油器集全身是人生理想的電弧焊接噴涂裝裝置。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

弧光粉末噴涂:
焊弧電子線靜電涂裝不是項融入了氬弧焊加工制作工藝 的簡便性和輕便性的熱靜電涂裝枝術工藝,某項良好率的面處置枝術工藝實計上行在隨便產所便利地用到。與此同時,焊弧靜電涂裝程序的給料機的能力使之行志向地采用于大占地面積面處置的場所,列舉大一些的搭建的鋼空間結構和大一些的輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
脈沖數據線熱粉末涂裝方法將數據線恢復原狀鋁熱反應、吸霧,并將液滴輸送式式到類件外面。該方法用脈沖升溫,而不再是用氧-助燃劑火炎煤氣合金金屬。在某個雙股系統里,脈沖促進倆個填裝了需粉末涂裝方法物的數據線反相極頭,數據線的交差點間接確定在進行壓縮空氣管的輸送式式頭前頭,當脈沖有的能量鋁熱反應數據線,輸送式式頭將熔融液滴撒到類件外面。機器喂料器將2種數據線長期超出做到脈沖粉末涂裝方法和煤氣產品的供求關系。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各類軸類零件外觀預防、防蝕的系統。為以防止軸類零件外觀外觀的鈍化,往往平常都分為漆料皮膚檢修,其防蝕時限平常在3-5年,因為應該有時候性實施修理、皮膚檢修,投入不少人工人力。現分為軸類零件外觀外觀噴砂后噴鋅、再油漆工藝技術予以皮膚檢修,防蝕時限led光通量30年綜上所述暫時無法皮膚檢修。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。